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How do check the chain in a 203? Does it have an inspection plate or what ? How much wear is to much ? How hard is it to replace the chain ? Do you have to pull the case to do it ? Thanks

I don't know much about the 203, but I'd immagine if you put it into 4 locked, and hten grabbged both outputs, you could get an estimate of chainslop by holding 1 still, and trying to move the other one.

someone with more experience may want to chime in right about now... ( or a haynes/chiltons might have the information, including tolerances, and inspection plates)

-Rich

Thanks I'll give that a try.

Mile Marker makes an ajuster kit for the 203 that allows you to tighten it with out pulling the transfer case. I put two in, they are great.